Resin flooring for food companies
The design of a floor for food companies requires solutions capable of operating under complex and continuous conditions. Preparation lines, industrial ovens, cold storage rooms, processing and packaging areas often operate without interruption and in the presence of water, organic residues, variable temperatures, and frequent washings. In this context, the floor must ensure constant hygiene, safety, and durability over time, without causing delays or interruptions in production. RPM Italia designs and manufactures resin flooring for food companies by studying specific solutions for each processing phase. The resin systems are selected and sized based on the actual use of the spaces, to achieve uniform, easily sanitizable, and stable surfaces, even with intense work cycles.
The needs of food companies and the resin solutions of RPM Italy
Non-slip floors
reduce the risk of slipping in the presence of flour or processing residues.
Surfaces with a calibrated anti-slip finish based on the area of use, designed to increase grip and maintain the ease of cleaning required by the food industry.
Resistance to intensive use
Support active productions 24/7 without deteriorating.
High mechanical resistance resin systems, designed to withstand constant traffic from trolleys, equipment, and machinery while ensuring stability and functionality.
Washability and sanitization
Keep surfaces always clean and compliant with hygiene standards.
Continuous and waterproof resin flooring that supports frequent washing with industrial detergents and high-pressure systems.
Custom floors for different operational areas
Starting from the analysis of environmental conditions and production flows, RPM Italia designs and installs resin flooring for food companies, adapting it to the specific needs of each production department. Materials, thicknesses, and anti-slip finishes are custom-made to achieve high-performance surfaces that are easy to sanitize and suitable for the intensity of use.
Ovens lines
Resist heat and operational traffic.
Resin flooring designed to ensure surface continuity, ease of cleaning, and resistance to thermal stresses typical of oven areas.
Packaging areas
Resist the continuous flow of operators and vehicles.
Linear resin flooring that facilitates movement, simplifies cleaning, and helps maintain high hygiene standards.
Food preparation areas
Promote safety and daily sanitization.
Continuous surfaces, easily sanitizable and with specific non-slip finishes, that support operational activities while reducing the risk of injuries.
Refrigerated cells
Stability and adhesion even at low temperatures
Specific resin systems with anti-slip finishes suitable for wet work environments and critical thermal conditions.
Request a consultation for your food business
RPM Italy creates resin flooring for food companies designed to ensure high washability, safety, and durability. Oven lines, cold rooms, food preparation areas, and packaging areas require tailored solutions capable of supporting operations and safety even in high-intensity work environments. Contact us for a personalized technical consultation or to schedule a dedicated site visit.
The most commonly used flooring for food companies
Based on the operating conditions and hygienic-functional requirements, RPM Italia selects specific resin systems for food companies. To create technically adequate and durable flooring, each solution is chosen considering the loads, intensity of use, and frequency of washing.
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How to create a resin floor for food companies
The operational specificity of the different departments of a food company requires careful definition of the most suitable application system. RPM Italia develops targeted technical solutions designed based on the usage mode of the spaces and the characteristics of the substrate.
Preliminary analysis of the environment
Every project starts with a technical inspection during which the existing support, environmental conditions, and the usage methods of the floor are analyzed to identify the most suitable resin system and to prevent future issues.
1)
Preparation of the substrate
Targeted mechanical processing, such as sanding, grinding, and shot blasting, is carried out to prepare the concrete substrate, or other types, essential to ensure the adhesion of the resin cycle and the durability of the flooring.
2)
Execution of complementary works
Before or during the installation of the resin floor, complementary works are carried out, namely drainage supports, perimeter edges, and skirting boards. These elements help complete the environment and facilitate cleaning and sanitization.
3)
Application of the resin cycle
Based on the required performance, the installation of the resin floor is carried out following specific cycles. We calibrate thicknesses, finishes, and slip resistance to achieve a continuous, safe, and durable surface.
4)
Final inspection and commissioning
Once the hardening cycle is complete, and thus the catalysis of the product, the surface is ready to be used. At the end of the application, the floor is checked in every detail to ensure safety, continuity, and compliance with the project.
5)
Certifications and technical documentation
6)
At the end of the work, RPM Italia provides the client with the technical documentation related to the applied system, including the certifications required for each sector, to support the needs for monitoring and managing the flooring over time.
